SwitchOn

SwitchOn is a pioneering AI tool designed to revolutionize quality assurance in manufacturing. Utilizing advanced computer vision and deep learning, its flagship solution, DeepInspect, enables manufacturers to achieve near-perfect product quality and operational efficiency. By automating visual inspection, SwitchOn helps industries like automotive, pharmaceutical, consumer goods, and electronics eliminate defects, reduce costs, and streamline production lines globally, ensuring zero defects at a fraction of the traditional cost.

How to use SwitchOn

SwitchOn's DeepInspect solution is designed for straightforward integration and operation:

1. Deployment: DeepInspect can be deployed into your existing production line in a streamlined 3-step process, typically within 2 weeks, ensuring minimal disruption.
2. Setup Inspection: Utilize SwitchOn's no-code application to set up inspection for new SKUs in less than an hour. This intuitive interface eliminates the need for complex coding or an internal data science team.
3. Model Training: Train AI models for specific defect detection requirements, leveraging the platform's advanced capabilities without requiring specialized AI expertise.
4. Monitoring & Improvement: Employ DeepInspect Analytics to monitor inspection results in real-time, analyze rejection ratio trends, root cause production issues, and continuously improve the quality assurance process.

Core Features of SwitchOn

• AI-powered visual defect detection for a wide range of imperfections (e.g., capping, peel-off, black particles, broken tablets, surface, soldering, component, assembly defects).
• Rapid SKU training and inspection setup, allowing new SKUs to be trained within 45 minutes and inspection setup in less than 1 hour.
• High-speed inspection capabilities supporting up to 1000+ parts per minute (PPM), depending on factors like cameras and lighting.
• Exceptional accuracy: achieving 99.95%+ production accuracy, capable of detecting defects as small as 150 microns.
• No-code application for easy setup, model training, and optical character verification, eliminating the need for a data science team.
• Support for multiple industrial cameras (up to 8, 1.3-20 MP, global/rolling shutter), including Area Scan, Line Scan, and Thermal cameras.
• Compatibility with industry-standard camera vendors such as Basler, Baumer, Allied Vision, and FLIR.
• Seamless integration with industrial IOs (Siemens, Delta, Omron, Mitsubishi) via TCP/IP and Modbus enabled communication.
• DeepInspect Analytics for comprehensive real-time monitoring, root cause analysis, and continuous performance improvement, compliant with Industry 4.0 standards.
• Ability to deploy 50+ models in a single system with continuous learning capabilities.
• Automatic SKU switching based on external triggers and traceability applications with 10k image save and inbuilt analytics.
• Hardware-agnostic platform with provision of a basic starter kit including controller, camera, lights, and PLC.
• Feature-rich APIs for integration with existing analytics and reporting systems.
• 24/7/365 operational support to ensure system uptime and peak performance.

Use Cases for SwitchOn

SwitchOn's DeepInspect is versatile, catering to critical quality inspection needs across diverse manufacturing sectors:

• Automotive Industry: Precision detection of defects in spark plugs, engine components, gaskets, oil filters, and other auto parts, ensuring product reliability and safety.
• Pharmaceutical Industry: Rigorous inspection of capping, peel-off, black particles, broken tablets, gelatin capsules, and syrup caps, meeting stringent FDA CFR21 compliance and ensuring consumer health.
• Consumer Goods Industry: Identifying minute surface defects on products such as glass bottles, HDPE bottles, pouches, and caps, even in high-speed production environments of 1000+ PPM.
• Electronics Industry: Spotting critical defects like soldering imperfections, surface flaws, component misplacements, and assembly errors on Printed Circuit Boards (PCBs) and other electronic assemblies.
• General Manufacturing: Automating quality checks for a wide array of visual defects across over 1000 unique SKUs, helping manufacturers achieve their zero-defect production goals and significantly reduce the Cost of Poor Quality.

Advantages of SwitchOn

SwitchOn offers a compelling suite of advantages for modern manufacturers:

• Achieve Zero Defects: Supercharge your quality assurance process with AI to virtually eliminate product defects, ensuring superior product delivery.
• Significant Cost Reduction: Realize over 50% reduction in the Cost of Poor Quality, leading to substantial operational savings and improved profitability.
• Unparalleled Speed & Accuracy: Conduct high-speed inspections (1000+ PPM) with exceptional accuracy (99.95%+), catching even minute defects unseen by the human eye.
• Rapid Deployment & Ease of Use: Train new SKUs in minutes and set up inspections in under an hour with a no-code interface, dramatically accelerating time-to-value and requiring no specialized data science team.
• Robust & Flexible Solution: A hardware-agnostic platform supporting various camera types and seamlessly integrating with existing industrial infrastructure, offering future-proof scalability.
• Comprehensive Analytics & Traceability: Gain actionable insights from detailed analytics and maintain complete product traceability, empowering data-driven decision-making and continuous process improvement.
• Dedicated & Responsive Support: Benefit from 24/7/365 operational support, ensuring continuous uptime and peak performance of your inspection systems.
• Industry Compliance: Meets stringent regulatory standards such as FDA CFR21 for critical sectors like pharmaceuticals, enhancing trust and market access.