Intelgic

Intelgic offers a complete, end-to-end visual inspection automation solution tailored for modern manufacturing. By combining advanced AI with robust hardware, Intelgic delivers a comprehensive machine vision system designed for precise and reliable defect detection, even at the micron level on fast-moving production lines. Their solution is built to enhance quality control, improve operational efficiency, and reduce waste in demanding industrial environments.

The core of Intelgic's offering is a fully integrated system that includes specialized hardware and proprietary software. This system is not an off-the-shelf product but a custom-built solution designed around the specific needs of each client's manufacturing process. It encompasses everything from initial discovery and system design to implementation and ongoing support, ensuring seamless integration and optimal performance.

How to use Intelgic

Using Intelgic's solution involves a collaborative process to deploy a custom-tailored system:

1. Discovery and Consultation: The process begins with a detailed consultation where Intelgic's experts analyze your manufacturing line, product specifications, and quality control requirements. This includes assessing factors like product speed, defect sizes, and environmental conditions.
2. System Design: Based on the discovery phase, Intelgic designs a bespoke machine vision system. This involves selecting the optimal components: high-resolution cameras (e.g., line-scan for continuous sheets or area-scan for stationary items), specialized industrial lenses (including telecentric lenses for precision), and a custom illumination setup to highlight potential defects.
3. Hardware Integration: The selected hardware, including cameras, lighting, a PC-based Controller Box, PLC-driven mechanical systems, and even collaborative robots (Cobots), is installed and integrated into the production line. Conveyor systems are also integrated to manage product flow.
4. Software Deployment: The proprietary Live Vision AI software is installed on the Controller Box. The system is then trained using images of the client's products to accurately identify defects and anomalies.
5. Operation and Monitoring: Operators interact with the system via an intuitive Human Machine Interface (HMI). The HMI displays real-time inspection results, including defect types and coordinates, and allows for system configuration, AI re-training, and report generation. The system operates automatically, flagging or rejecting defective products in real-time.

Core Features of Intelgic

• Live Vision AI Software: Proprietary AI software designed for high-precision, real-time defect detection. It identifies, highlights, counts, and measures defects, providing exact coordinates and pixel area.
• Custom Hardware Integration: A complete, tailored hardware package including machine vision cameras (line-scan, area-scan, 3D), industrial lenses, specialized lighting (brightfield, darkfield, etc.), and frame grabbers.
• Advanced Mechanical Control: Utilizes PLC Controller Driven Mechanical Systems and Cobots for precise, synchronized movement of cameras and products, enabling inspection of complex geometries.
• Intuitive Human Machine Interface (HMI): A user-friendly interface for real-time monitoring, AI training, recipe creation, system configuration, and comprehensive reporting.
• End-to-End Automation: Provides a fully automated solution, from product handling via integrated conveyor systems to final inspection and data logging.
• High-Precision and High-Speed Capability: Engineered to detect micron-level defects on products moving at high speeds, ensuring quality without slowing down production.
• Continuous Learning: The AI model can be easily retrained with new product types, designs, or patterns, making it highly adaptable to dynamic manufacturing environments.

Use Cases for Intelgic

Intelgic's solutions are ideal for industries where quality control is paramount:

• Material Processing: Inspecting continuous materials like metal sheets, plastic films, paper, and textiles for surface scratches, cracks, inclusions, and other irregularities.
• Automotive Manufacturing: Detecting defects on car bodies, engine parts, and other components to ensure structural integrity and aesthetic perfection.
• Electronics: Inspecting printed circuit boards (PCBs), semiconductors, and electronic components for microfractures and assembly errors.
• Print Inspection: Ensuring quality and consistency in printed materials such as newspapers, magazines, and product labels.
• Large-Scale Surface Inspection: Scanning large surfaces like aircraft wings or ship hulls for structural defects.

Advantages of Intelgic

Intelgic provides a significant competitive edge through:

• Unmatched Precision: The ability to detect micron-level defects that are invisible to the human eye, ensuring the highest product quality.
• Increased Efficiency: Automating the inspection process significantly increases throughput and reduces the need for manual inspection, lowering labor costs.
• Enhanced Reliability: AI-driven inspection eliminates human error and subjectivity, providing consistent and objective quality control 24/7.
• Comprehensive Solution: As a single provider for both hardware and software, Intelgic ensures seamless integration and accountability.
• Customization and Flexibility: Each system is tailored to the client's specific needs, and the adaptable AI can evolve with changing product lines.
• Waste Reduction: Early and accurate defect detection prevents faulty products from moving down the production line, saving materials and costs.

Pricing and Plans

Intelgic's solutions are highly customized for specific industrial applications. Therefore, pricing is not based on standard plans. Interested parties are encouraged to contact Intelgic directly through their website to book a call and discuss their specific requirements. The final cost will depend on the complexity of the application, the required hardware components, and the level of integration needed.